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Linear guide system corrects misalignments

Bishop-Wisecarver's UtiliTrak^® linear guide system includes vee rails for precision and open rails for misalignment float to provide smooth and accurate motion on inaccurate structures. Because precise parallelism is difficult to achieve, it is not uncommon for mounting surfaces to be slightly out of parallel. UtiliTrak's design compensates for mounting errors and does not require absolute parallelism for accurate operation. Genius.
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Universal Robots emerges as preferred robotics platform for AI solutions at Automate 2024

At North America's largest automation show (Chicago, May 6-9), cobot pioneer Universal Robots will redefine the frontiers of physical AI, showcasing how the "ChatGPT moment for robots" has arrived in a wide range of applications. Automate attendees will also experience how Universal Robots' newest cobot models, the UR20 and UR30, automate tasks with increased payload, reach, and torque.
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Multi-stage mini vacuum pumps: Max performance

Designed to meet the demanding needs of industrial users, the CMS M series mini vacuum pump from COVAL combines robustness, performance, and modularity, offering an optimum solution for applications requiring high suction flow rates, such as gripping porous parts, emptying tanks, or material handling when integrated into vacuum grippers. Thanks to their ultra-compact design and optimized multi-stage Venturi system, these pumps guarantee powerful suction flows up to 19.42 SCFM, while reducing compressed air consumption in a compact footprint.
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Choosing a stepper motor: PM or hybrid?

Lin Engineering stepper motors are widely used in various applications that require precise control of motion, such as in robotics, 3D printing, CNC machines, and medical equipment. There are two main types of stepper motors: permanent magnet (PM) and hybrid. Learn the differences, advantages, and when to use one type or the other.
Read this informative Lin Engineering article.

Top Product: Integrated servo system is 20% smaller than standalone unit

Applied Motion Products has introduced the MDX+ series, a family of low-voltage servo systems that integrate a servo drive, motor, and encoder into one package. This all-in-one drive unit is an ideal solution for manufacturers in logistics, AGV, medical, semiconductor, the solar industries, and many others.
Read the full article.

Overhung load adaptors provide load support and contamination protection

Overhung load adaptors (OHLA) provide both overhung radial and axial load support to protect electrified mobile equipment motors from heavy application loads, extending the lifetime of the motor and alleviating the cost of downtime both from maintenance costs and loss of production. They seal out dirt, grime, and other contaminants too. Zero-Max OHLAs are available in an extensive offering of standard models (including Extra-Duty options) for typical applications or customized designs.
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Why choose electric for linear actuators?

Tolomatic has been delivering a new type of linear motion technology that is giving hydraulics a run for its money. Learn the benefits of electric linear motion systems, the iceberg principle showing total cost of ownership, critical parameters of sizing, and conversion tips.
Get this informative e-book. (No registration required)

New AC hypoid inverter-duty gearmotors

Bodine Electric Company introduces 12 new AC inverter-duty hypoid hollow shaft gearmotors. These type 42R-25H2 and 42R-30H3 drives combine an all-new AC inverter-duty, 230/460-VAC motor with two hypoid gearheads. When used with an AC inverter (VFD) control, these units deliver maintenance-free and reliable high-torque output. They are ideal for conveyors, gates, packaging, and other industrial automation equipment that demands both high torque and low power consumption from the driving gearmotor.
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Next-gen warehouse automation: Siemens, Universal Robots, and Zivid partner up

Universal Robots, Siemens, and Zivid have created a new solution combining UR's cobot arms with Siemens' SIMATIC Robot Pick AI software and Zivid's 3D sensors to create a deep-learning picking solution for warehouse automation and intra-logistics fulfillment. It works regardless of object shape, size, opacity, or transparency and is a significant leap in solving the complex challenges faced by the logistics and e-commerce sectors.
Read the full article.

Innovative DuoDrive gear and motor unit is UL/CSA certified

The DuoDrive integrated gear unit and motor from NORD DRIVE-SYSTEMS is a compact, high-efficiency solution engineered for users in the fields of intralogistics, pharmaceutical, and the food and beverage industries. This drive combines a IE5+ synchronous motor and single-stage helical gear unit into one compact housing with a smooth, easy-to-clean surface. It has a system efficiency up to 92% and is available in two case sizes with a power range of 0.5 to 4.0 hp.
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BLDC flat motor with high output torque and speed reduction

Portescap's 60ECF brushless DC slotted flat motor is the newest frame size to join its flat motor portfolio. This 60-mm BLDC motor features a 38.2-mm body length and an outer-rotor slotted configuration with an open-body design, allowing it to deliver improved heat management in a compact package. Combined with Portescap gearheads, it delivers extremely high output torque and speed reduction. Available in both sensored and sensorless options. A great choice for applications such as electric grippers and exoskeletons, eVTOLs, and surgical robots.
Learn more and view all the specs.

Application story: Complete gearbox and coupling assembly for actuator system

Learn how GAM engineers not only sized and selected the appropriate gear reducers and couplings required to drive two ball screws in unison using a single motor, but how they also designed the mounting adapters necessary to complete the system. One-stop shopping eliminated unnecessary components and resulted in a 15% reduction in system cost.
Read this informative GAM blog.

Next-gen motor for pump and fan applications

The next evolution of the award-winning Aircore EC motor from Infinitum is a high-efficiency system designed to power commercial and industrial applications such as HVAC fans, pumps, and data centers with less energy consumption, reduced emissions, and reduced waste. It features an integrated variable frequency drive and delivers upward of 93% system efficiency, as well as class-leading power and torque density in a low-footprint package that is 20% lighter than the previous version. Four sizes available.
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Telescoping linear actuators for space-constrained applications

Rollon's new TLS telescoping linear actuators enable long stroke lengths with minimal closed lengths, which is especially good for applications with minimal vertical clearance. These actuators integrate seamlessly into multi-axis systems and are available in two- or three-stage versions. Equipped with a built-in automated lubrication system, the TLS Series features a synchronized drive system, requiring only a single motor to achieve motion. Four sizes (100, 230, 280, and 360) with up to 3,000-mm stroke length.
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Competitively priced long-stroke parallel gripper

The DHPL from Festo is a new generation of pneumatic long-stroke grippers that offers a host of advantages for high-load and high-torque applications. It is interchangeable with competitive long-stroke grippers and provides the added benefits of lighter weight, higher precision, and no maintenance. It is ideal for gripping larger items, including stacking boxes, gripping shaped parts, and keeping bags open. It has high repetition accuracy due to three rugged guide rods and a rack-and-pinion design.
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NASA's Mars Helicopter completes 50th flight

Functional testing of NASA's Mars Helicopter and its cruise stage occurred in the airlock inside Kennedy Space Center's Payload Hazardous Servicing Facility on March 10, 2020. (This is a great photo, because you really get a sense of the size of the copter. Much bigger than you probably thought!) [Photo: JPL]

 

 

 

 

By DC Agle, Jet Propulsion Laboratory, Pasadena, CA, and Karen Fox and Alana Johnson, NASA Headquarters, Washington

Originally planned for a maximum of five flights, the history-making, 4-lb rotorcraft has recently been negotiating some of the most hazardous terrain it's encountered on the Red Planet.

NASA's Ingenuity Mars Helicopter has completed its 50th flight on Mars. The first aircraft on another world reached the half-century mark on April 13, traveling over 1,057.09 ft (322.2 m) in 145.7 sec. The helicopter also achieved a new altitude record of 59 ft (18 m) before alighting near the half-mile-wide (800-m-wide) "Belva Crater."

With Flight 50 in the mission logbook, the helicopter team plans to perform another repositioning flight before exploring the "Fall River Pass" region of Jezero Crater.

"Just as the Wright brothers continued their experiments well after that momentous day at Kitty Hawk in 1903, the Ingenuity team continues to pursue and learn from the flight operations of the first aircraft on another world," said Lori Glaze, director of the Planetary Science Division at NASA Headquarters in Washington.

This image of NASA's Ingenuity Mars Helicopter was taken at "Airfield D" by the Mastcam-Z instrument on the Perseverance rover on June 15, 2021, the 114th Martian day, or sol, of the mission. The rotorcraft completed its 50th flight on April 13, 2023. [Credits: NASA/JPL-Caltech/ASU/MSSS]

 

 

 

 

Ingenuity landed on the Red Planet in February 2021 attached to the belly of NASA's Mars Perseverance rover and will soon mark the two-year anniversary of its first flight, which took place on April 19, 2021.

The flight model of NASA's Ingenuity Mars helicopter. Ingenuity uses two 4-ft-wide carbon fiber counter-rotating blades for flight. [Credit: NASA/JPL-Caltech]

 

 

 

 

Designed as a technology demonstration that would fly no more than five times, the helicopter was intended to prove powered, controlled flight on another planet was possible. But Ingenuity exceeded expectations and transitioned into being an operations demonstration.

VIDEO: NASA's Ingenuity Mars helicopter made history when it achieved the first powered, controlled flight on another planet on April 19, 2021. A little less than two years later, on April 13, 2023, it completed its 50th flight. Here are some highlights from the rotorcraft's journeys on the Red Planet. [Credits: NASA/JPL-Caltech/ASU/MSSS]

Every time Ingenuity goes airborne, it covers new ground and offers a perspective no previous planetary mission could achieve. Imagery from the helicopter has not only demonstrated how aircraft could serve as forward scouts for future planetary expeditions, but it has even come in handy for the Perseverance rover team.

VIDEO: Teddy Tzanetos at NASA's Jet Propulsion Laboratory provides an update on the agency's Ingenuity Mars Helicopter and discusses how it's inspiring future aerial exploration of the Red Planet. [Credits: NASA/JPL-Caltech]

By testing the helicopter's limits, engineers are gathering flight data that can be used by engineers working on designs for possible future Mars helicopters. That includes the people designing the Mars Sample Return campaign's proposed Sample Recovery Helicopters.

Riskier terrain
Since leaving the relatively flat confines of Jezero Crater's floor on Jan. 19, 2023, Ingenuity has flown 11 times, setting new speed and altitude records of 14.5 mph (6.5 m/sec) and 59 ft (18 m) along the way.

Although the deep chill of winter and regional dust events (which can block the Sun's rays from reaching the helicopter's solar panel) have abated, Ingenuity continues to brown out at night. As a result, the Helicopter Base Station on the rover needs to search for the rotorcraft's signal each morning at the time Ingenuity is predicted to wake up. And when the helicopter does fly, it now must navigate rugged and relatively uncharted terrain, landing in spots that can be surrounded by hazards.

VIDEO: NASA's Ingenuity Mars Helicopter is seen here at the starting point of its 47th flight on Mars. The video was captured by the Mastcam-Z imager aboard NASA's Perseverance rover on March 9, 2023. [Credits: NASA/JPL-Caltech/ASU/MSSS]

"We are not in Martian Kansas anymore," said Josh Anderson, Ingenuity operations lead at NASA's Jet Propulsion Laboratory in Southern California. "We're flying over the dried-up remnants of an ancient river that is filled with sand dunes, boulders, and rocks, and surrounded by hills that could have us for lunch. And while we recently upgraded the navigation software onboard to help determine safe airfields, every flight is still a white-knuckler."

Frequent flyer
Beyond facing more challenging terrain, Ingenuity will also fly at a greater frequency in the coming days because the helicopter needs to remain within electronic earshot of the rover. With its AutoNav capability, Perseverance can travel hundreds of meters each day.

"Ingenuity relies on Perseverance to act as a communications relay between it and mission controllers here at JPL," said Anderson. "If the rover gets too far ahead or disappears behind a hill, we could lose communications. The rover team has a job to do and a schedule to keep. So it's imperative Ingenuity keeps up and is in the lead whenever possible."

Perseverance recently completed exploring "Foel Drygarn," a scientific target that may contain hydrated silica (which is of strong astrobiological interest). It is currently headed to "Mount Julian," which will provide a panoramic view into nearby Belva Crater.

Feats of Ingenuity
Built with many off-the-shelf components, such as smartphone processors and cameras, Ingenuity is now 23 Earth months and 45 flights beyond its expected lifetime. The rotorcraft has flown for over 89 minutes and more than 7.1 miles (11.6 km).

"When we first flew, we thought we would be incredibly lucky to eke out five flights," said Teddy Tzanetos, Ingenuity team lead at JPL. "We have exceeded our expected cumulative flight time since our technology demonstration wrapped by 1,250% and expected distance flown by 2,214%."

Surpassing expectations like this comes at a cost, however. With some helicopter components showing signs of wear and the terrain becoming more challenging, the Ingenuity team recognizes that every great mission must eventually come to an end. "We have come so far, and we want to go farther," said Tzanetos. "But we have known since the very beginning our time at Mars was limited, and every operational day is a blessing. Whether Ingenuity's mission ends tomorrow, next week, or months from now is something no one can predict at present. What I can predict is that when it does, we'll have one heck of a party."

Recommended: What motors drive the Mars Ingenuity helicopter? Find out in Designfax here.

More about Ingenuity
The Ingenuity Mars Helicopter was built by JPL, which also manages the project for NASA Headquarters. It is supported by NASA's Science Mission Directorate. NASA's Ames Research Center in California's Silicon Valley and NASA's Langley Research Center in Hampton, VA, provided significant flight performance analysis and technical assistance during Ingenuity's development. AeroVironment Inc., Qualcomm, and SolAero also provided design assistance and major vehicle components. Lockheed Space designed and manufactured the Mars Helicopter Delivery System. At NASA Headquarters, Dave Lavery is the program executive for the Ingenuity Mars Helicopter.

Read more NASA Mars updates about Ingenuity at pl.nasa.gov/missions/ingenuity.

Published April 2023

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